Services | Atlantic Tool and Die Co.

At Atlantic Tool & Die, we specialize in precision metal stamping, tube manufacturing, and welded assemblies. Our team of experienced engineers and machinists is committed to providing our customers with world-class quality services that meet and exceed our customers’ expectations.

We use state-of-the-art technology and procedures to ensure precise dimensions for any part or assembly required. Our stamping presses can handle a variety of materials, from simple grades of steel to high strength grades. We also have experience with non-ferrous metals, such as aluminum, stainless steel, brass, and copper.

Different Processes of Metal Stamping
Applications of Metal Stamping
What is Tube Manufacturing?
Benefits of Tube Manufacturing
What is welding?
Applications of welded assemblies
Benefits of Welding
Engineering and Manufacturing Services

Different Processes of Metal Stamping

Depending on the desired outcome, different types of metal stamping processes are available, each with unique characteristics and capabilities.

Punching

Punching is one type of metal stamping process that involves using a punch tool to cut or form a hole in a metal sheet. This process can create round holes, square holes, irregular holes, slots, louvers, and other custom shapes in various metals like steel, aluminum, and brass.

Bending

Bending involves using a press brake to create bends in flat pieces of metal. This process can bend the material into multiple angles and shapes, such as U-channels and L-shape brackets.

Coining

Coining is a highly specialized form of metal stamping in which an intricate design is engraved onto a metal sheet using powerful hydraulic presses. This process can create coins, medals, emblems, and other similar items with intricate detail.

Flanging

Flanging involves a punch tool to press two pieces of metal together to create a flange, providing additional strength and support. This process can join sheet metal panels and other components into larger assemblies or structures.

Embossing

Embossing is the process of pressing an image, such as text or a logo, onto flat sheets of metal. This process allows for complex artwork and designs to be applied onto thin sheets of metal or foil for use in various industries.

Applications of Metal Stamping

In many industries, metal stamping is essential in producing high-quality parts efficiently and cost-effectively. Common industry applications include:

Automotive

Heavy Duty Trucking

ATV

Medical Device Manufacturing

Construction Equipment

Electronics Assembly

Furniture Manufacturing

And More

In these industries, metal-stamped parts are often used as base components or connectors, joining other pieces in larger assemblies. Metal stamping is also a key component in the production of consumer products.

By combining different metals and alloys, manufacturers can create parts with properties suited to specific applications, such as strength or flexibility. These parts are refined through additional processes, such as heat treatment or plating, for increased durability and aesthetic appeal.

What is Tube Manufacturing?

Tube Manufacturing is a process of fabricating metal tubing for specific applications. It typically involves cutting, bending, welding, and finishing raw materials such as steel, aluminum, or copper into the desired shape and form.

The process includes CNC tube bending using CNC bending machines programmed to cut and bend tubes to precise specifications. Robotic MIG welding is also used in tube manufacturing to combine pieces of pre-fabricated material.

For larger projects that require complex shapes, laser cutting can be used to create intricate designs. Finishing processes may also involve polishing or anodizing the tubes before they are ready for installation or shipment.

Applications of Tube Manufacturing

Tube manufacturing is beneficial when the desired product has complex shapes or tight dimensional tolerances, as it can be formed into virtually any shape with precision.

Automotive

In automotive, tube manufacturing is invaluable for creating structural components like exhaust manifolds, brake lines, and fuel systems. Forming custom-shaped tubing makes it possible to design parts that perform well while minimizing weight and bulkiness. This can improve performance across various vehicles, from small to high-performance sports cars.

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Construction

In construction, it produces large-diameter pipes for oil and gas pipelines, water supply systems, and drainage lines. The ability to form custom-shaped tubes allows engineers to develop customized products that meet the demanding requirements of modern infrastructure projects.

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Benefits of Tube Manufacturing

Tube manufacturing offers a range of benefits for industries, especially those looking for precision and strength in their products. Here are some of its advantages:

Precision Cutting:

Tube manufacturing is exact, allowing for highly accurate cuts that give parts smooth and even edges. This ensures the highest quality product with consistent results every time.

Cost-Effectiveness:

This process is far more cost-effective than most other manufacturing methods, allowing businesses to save on production costs while still producing a high-quality product.

Durability:

Products created with tube manufacturing are incredibly durable and robust, making them ideal for heavy-duty applications that require long-lasting and reliable performance. The strength of the finished product also makes it more resistant to wear and tear over time.

What is welding?

Welding is a process of joining two or more metal parts together using extreme heat. This process melts the metals, forming a bond between them that is incredibly strong and durable. There are many different types of welding processes, each with its own unique properties and capabilities.

Common welding methods include, resistance welding, and projection welding.

Resistance Welding

Resistance welding heats two surfaces as they are pressed together using electric current passing through them.

Projection Welding

Projection welding is a form of resistance welding that uses metal dies with protruding points to simultaneously apply pressure and electrical current.

Applications of welded assemblies

Welded assemblies are used in industries around the world to join metal components. They are popular due to their strength, durability, and cost-effectiveness. Welded assemblies can be used in a variety of applications, including:

Manufacturing Machinery and Equipment

Automotive Parts

Consumer Goods

Electronics

Construction Materials

Heavy Duty Trucking

ATV

And More

Benefits of Welding

Here are three benefits of welding that make it such a valuable tool:

Strength:

Welds are stronger than traditional fasteners, creating a solid bond that is difficult to break apart. This makes welds ideal for heavy-duty applications where strength and durability are essential.

Versatility:

Welding can be used on many different metals, from steel to aluminum and even copper alloys. This allows professionals to find the best solution for their projects.

Efficiency:

Welds can be completed much faster than traditional fastening methods so that projects can be completed in less time and with fewer steps. This saves money and resources and allows more creative solutions to fabricating problems.

Most reliable engineering and manufacturing services

Atlantic Tool & Die Co has the expertise and tools to tackle any fabrication project that comes our way. Our comprehensive services range from metal stamping to tube manufacturing and welded assemblies for customized orders.

As world class engineers in our industry, we always strive to provide good quality parts on time at a competition rate. Contact us or request a quote today if you’d like to learn more about how Atlantic Tool & Die Co can help you with your projects.